North Star M165923V.1 User Manual

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TM
M165923V.1
Owner’s Manual
Instructions for Installation/Set-up, Operation, Servicing, & Storage
Portable, Outdoor Use-Only, Gasoline Generator
10,500 Watt Continuous (13,000 Watt Surge) Capacity
Can be used to power individual appliances plugged directly into the generator’s outlets, or as a back-
up connection to a building’s power supply (via a professionally installed UL-approved transfer
switch).
WARNING
READ and UNDERSTAND this manual completely before using the generator! Failure to properly set up,
operate, and maintain this generator could result in serious injury or death from carbon monoxide poisoning,
electric shock, fire/explosion, or burns. In particular, be aware of the following hazards:
CO Poisoning
Generators give off carbon monoxide, a poisonous gas that can kill you. You CANNOT smell it, see it, or taste it.
ONLY run generator OUTDOORS and AWAY from building air intakes. NEVER run generator inside any enclosed or
semi-enclosed spaces, including homes, basements, garages, sheds, boxes, RVs, boats or pick-up truck beds. These
spaces can trap poisonous gases, EVEN if you run a fan or open windows.
Install carbon monoxide alarms inside nearby structures/buildings (battery-operated, or plug-in with battery backup).
Electric shock / Electrocution
High voltage electricity from generator can kill. DO NOT operate in wet locations. Be sure generator is properly
grounded. Use only UL-listed, outdoor-rated grounded extension cords of proper size.
NEVER plug the generator directly into a wall outlet. ANY connection to a building’s electrical system MUST
ISOLATE THE GENERATOR FROM UTILITY POWER via a UL-approved transfer switch installed by a licensed
electrician. Otherwise, back feed from the generator into the power grid could kill utility workers.
Fire / Explosion
DO NOT overload generator (per rated capacity), and OPERATE ONLY in an area with adequate cooling ventilation so
engine does not overheat. Exhaust can be extremely hot. Keep muffler at least 7’ from all combustible objects.
All fuels are flammable. Never fuel a running or hot engine. Never pump fuel directly into generator at gas station – use
approved container to transfer fuel. Ensure there are no fuel leaks, and keep sources of sparks and flames away.
ALWAYS keep a fire extinguisher rated “ABC” nearby.
STOP!
CHOOSE THE RIGHT GENERATOR FOR YOUR NEEDS. See the “Power load Planning & Management” section
of this manual to determine your power load requirements and then compare to the generator’s rated capacity.
INSPECT COMPONENTS: Closely inspect to make sure no components are missing or damaged. See the “Unpacking
& Delivery Inspection” section for instructions on whom to contact to report missing or damaged parts.
ARRANGE FOR PROFESSIONAL INSTALLATION of a transfer switch if you will be connecting the generator to
your building’s electrical system. See the “Installation/Initial Set-Up” section for more information about this
requirement.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
ITEM NUMBER: 165923
SERIAL NUMBER: _____________
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Summary of Contents

Page 1 - M165923V.1

TMM165923V.1 Owner’s Manual Instructions for Installation/Set-up, Operation, Servicing, & Storage Portable, Outdoor Use-Only, Gasoline Genera

Page 2

Power Load Planning & Management 10 WARNING NEVER exceed the rated wattage capacity of your gen

Page 3 - Table of Contents

Power Load Planning & Management (cont’d) 11 Device Running Watts Device Running Watts Furnace fan (1/3 HP) 1200 (a) Submersible pump (1-1/

Page 4 - About Your Generator

Installation / Initial Set-Up 12 There are a number of important steps required to set up your gener

Page 5 - ATTENTION:

Installation / Initial Set-Up 13 3. Set-up either as a BUILDING BACK-UP or PORTABLE Power Source This generator is designed to provide up to 13,0

Page 6 - SPECIFICATIONS

Installation / Initial Set-Up 14 The generator cannot power your entire home -- you must work with the installing electrician to determine which d

Page 7 - On-Product Warning Labels

Installation / Initial Set-Up 15 ♦ Extension cords may be used to power devices that are located at a distance from the generator. However, use

Page 8 - 8

Installation / Initial Set-Up 16 4. Select a Suitable Site Before using the generator, you must select a suitable OUTDOOR location for installatio

Page 9 - REFERENCE GUIDE

Installation / Initial Set-Up 17Adequate cooling ventilation The generator needs adequate, unobstructed flow of air to allow for proper cooling of

Page 10 - WARNING

Installation / Initial Set-Up 18Grounding Post Copper Pipe/Rod 10 Ga. wire Ground 5. Grounding the generator Always ensure the generator is proper

Page 11

Installation / Initial Set-Up 19 6. Battery Installation Your generator’s engine is equipped with an electric starter which requires the installa

Page 12 - 2. Planning the Power Load

Hazard Signal Word Definitions 2

Page 13

Operation 20 Once you have set up your generator for use, it is time to start your generator. The

Page 14 - 13000 PPG

Operation (cont’d) 21• Malfunction during operation. Immediately turn off the generator if any of the following conditions arise during operatio

Page 15 - WARNING:

Operation (cont’d) 22 Static electricity and filling the gasoline tank: Static electricity can initiate from ungrounded gasoline tanks or containe

Page 16

Operation (cont’d) 23 2. Preparing for Operation Position generator Position generator in accordance with the instructions given in “Installation

Page 17

Operation (cont’d) 24 WARNING: Gasoline fire/explosion hazard Gasoline is highly flammable and explosive. Heat, sparks, and flames can ign

Page 18 - 5. Grounding the generator

Operation (cont’d) 25• Keep nozzle in contact with portable container while filling. Manually control the flow of gasoline; do NOT use the nozzl

Page 19 - 6. Battery Installation

Operation (cont’d) 26 3. Starting the Engine After you have completed the pre-start checklist procedures, you are ready to start the engine. To

Page 20 - Operation

Operation (cont’d) 27 4. Checking Generator Output Although the speed of the engine was carefully adjusted at the factory so that the generator p

Page 21 - Operation (cont’d)

Operation (cont’d) 28 5. Connecting Loads You will want to be careful when connecting loads so as not to overload the generator, especially if yo

Page 22

Operation (cont’d) 29 7. Storage & Exercise When you are finished using the generator, you must: o Disconnect all loads o Shut off fuel su

Page 23

Table of Contents 3 Hazard Signal Word Definitions ...

Page 24

Operation (cont’d) 30Prepare engine for long term storage if needed If you will not be able to exercise the generator regularly, you must prepare

Page 25

Maintenance & Repair 31 Inspect and maintain your generator as specified below in order to keep

Page 26

Maintenance & Repair (cont’d) 32Check GFCI (if equipped) Once a month, test the Ground Fault Circuit Interrupter (GFCI) to protect against el

Page 27

Troubleshooting 33 TROUBLESHOOTING Problem Possible Causes Possible Remedies Engine will

Page 28

Summary of Important Safety Information for Operation 34This section provides a summary of the various safety procedures and measures that have be

Page 29

Summary of Important Safety Information for Operation (cont’d) 35 Installation / Initial Set-up Sa

Page 30

Summary of Important Safety Information for Operation (cont’d) 36Gasoline Safety Gasoline is highly flammable and explosive. You can be burned or

Page 31 - Maintenance & Repair

Summary of Important Safety Information for Operation (cont’d) 37• Electric shock accident. If an electric shock accident occurs, immediately sh

Page 32

Generator Exploded View Rev- V.1 38

Page 33 - TROUBLESHOOTING

Generator Exploded View Rev- V.1 39 Diag # Part # Description Qty 1 777149 Fuel Cap, With Gaug

Page 34 - General

About Your Generator 4 Thank you for purchasing your NorthStar portable generator! About Your Gene

Page 35 - Safety – Before Use

Wiring Diagram Rev – V.1 40

Page 36 - Safety – During Use

Wiring Diagram Rev – V.1 41 Diag # Part # Description Qty 1 31223 Circuit Breaker, 50A 1 2

Page 37 - Safety – After use

Generator Head Exploded View Rev- V.1 42 Ref # Part # Description Qty 1 30991 Drive End Bracket 1 2 30994 Protection

Page 38 - 38

About Your Generator (cont’d) 5NorthStar is constantly improving its products. The specifications outlined herein are subject to change without p

Page 39

Specifications – Item #165923 6 SPECIFICATIONS Item Number 165923 Maximum Output 13000 Watts (

Page 40 - Wiring Diagram Rev – V.1

Safety Label Locations – Item #165923V.1 7 Always make sure safety la

Page 41

Machine Component Identification - Item #165923V.1 8 Figure 1 (Ref. 1-10) Ref. Desc

Page 42

Machine Component Identification - Item #165923V.1 9 REFERENCE GUIDE Reference 1 – Air Cleaner Refer to your Honda engine manual for air cleaner c

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